Bag-on-Valve & Aerosol Contract Manufacturing

Precision filling for brands that can't afford to get packaging wrong.

Airlust Labs Inc. formulates, fills, and packages bag-on-valve (BOV) and traditional aerosol products for personal care, household, industrial, and specialty brands — from first pilot run to full-scale production.

2
Filling Technologies
98%
Product Evacuation (BOV)
100%
Private Label Ready

What We Do

One partner for BOV and aerosol filling

Whether your formula needs the propellant isolation of bag-on-valve technology or a traditional aerosol fill, our lines are built to handle both — with the quality systems national and private label brands require.

Bag-on-Valve (BOV) Filling

Your formula stays fully isolated from the propellant inside a flexible bag, giving near-total product evacuation, no can corrosion risk, and 360° spray capability — ideal for actives, oils, and sensitive formulations.

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Aerosol Contract Filling

High-speed aerosol filling and crimping for sprays, foams, and gels, with component sourcing (cans, valves, actuators, propellants) handled in-house or through vetted suppliers.

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Private Label & Toll Filling

From packaging design support to lot coding, shrink sleeves, tamper-evident seals, and flexible run sizes — we scale with you from pilot batch to national rollout.

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Why Bag-on-Valve

Total separation of formula and propellant

Bag-on-valve packaging holds your product in a flexible bag inside a pressurized can, completely isolated from the compressed air or gas that acts as the propellant. That means no reformulation to accommodate a propellant, no risk of the product mixing with gas, and evacuation rates above 98%.

It's why BOV has become a preferred format for personal care, wound care and pharmaceutical sprays, sunscreen, and household products where formula integrity and 360° dispensing matter.

See industries we serve

Common BOV Applications

  • Sunscreen and sun care sprays
  • Skincare oils, serums, and lotions
  • Wound care and topical sprays
  • Household and surface cleaners
  • Hair and body care mousses

Ready to Start a Project?

Let's talk about your formula, volume, and timeline.

Tell us about your product and we'll follow up with next steps, MOQ guidance, and a quote.

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