Bag-on-Valve (BOV) Contract Manufacturing

Bag-on-Valve Manufacturing for Emerging and Established Brands

From laboratory support and packaging design to container decoration and filling, Airlust Labs provides integrated Bag-on-Valve manufacturing services for hair care, personal care, skin care and pet care products.

98%
Product Evacuation
360°
Spray Angle
100%
Private Label Ready

What We Do

Bag-on-Valve Contract Manufacturing

Airlust Labs specializes in Bag-on-Valve contract manufacturing for hair care, personal care, skin care and pet care brands. We help customers move from early product development through pilot production and commercial filling.

Our integrated services include laboratory and product-development support, packaging and component selection, packaging design, silk-screen printing, label application, lot coding and Bag-on-Valve filling.

Whether you are developing a new product, testing a formula or preparing for a commercial launch, our goal is to simplify the manufacturing process and provide the technical support needed to create a reliable, production-ready Bag-on-Valve product.

Bag-on-Valve (BOV) Filling

Your formula stays fully isolated from the propellant inside a flexible bag, giving near-total product evacuation, no can corrosion risk, and 360° spray capability — ideal for actives, oils, and sensitive formulations.

Learn about BOV filling →

Private Label & Toll Filling

From packaging design support to lot coding, shrink sleeves, tamper-evident seals, and flexible run sizes — we scale with you from pilot batch to national rollout.

Learn about private label →

Why Bag-on-Valve

Total separation of formula and propellant

Bag-on-valve packaging holds your product in a flexible bag inside a pressurized can, completely isolated from the compressed air or gas that acts as the propellant. That means no reformulation to accommodate a propellant, no risk of the product mixing with gas, and evacuation rates above 98%.

It's why BOV has become a preferred format for personal care, wound care and pharmaceutical sprays, sunscreen, and household products where formula integrity and 360° dispensing matter.

See industries we serve

Common BOV Applications

  • Sunscreen and sun care sprays
  • Skincare oils, serums, and lotions
  • Wound care and topical sprays
  • Household and surface cleaners
  • Hair and body care mousses
See all industries we serve →

Why Airlust Labs

What brands get from working with us

BOV-Focused, Not Diluted

We specialize in one filling technology instead of spreading capacity across many — so BOV runs get our full attention, not leftover line time.

Straightforward Process

[Add specifics — e.g. certifications, years in operation, or facility details.] A clear path from inquiry to sample to full production, with a single point of contact throughout.

Built to Scale With You

Flexible run sizes from pilot batch to national rollout, with packaging design and private label support along the way.

Ready to Start a Project?

Let's talk about your formula, volume, and timeline.

Tell us about your product and we'll follow up with next steps, MOQ guidance, and a quote. Have questions first? Check our FAQ.

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